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Project: Big vintage orphan kit, inlay from scratch

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Background: a Bonhamesque big rock kit made from a mish mosh of orphan vintage shells.

-1941 or '42 14 x 26 maple bass drum shell, single tension, stripped duco

-1970's Slingerland 16 x 18' floor tom. This one came wrapped in Black Nitron and had mahogany exterior ply , requiring re-veneering in maple

-1938 Leedy or Ludwig 14 x 16" maple floor tom

-1965 10x14 maple snare shell, also single tension and stripped duco.

I posted about this quite a while ago asking for ideas aesthetically to deal with covering the center holes in the single tension shells (I will be adding Ludwig classic lugs to these two shells). I decided to inlay all the shells to bring the whole works together aesthetically.

I had an old log of walnut a little under 3' length and always have a ton of aspen around here, so decided to make up some inlay from scratch. It too is a mish mosh. The darkest wood in the triangle middle section is the walnut, the lightest is the aspen and the borders jatoba and pine, was fun project and cumulatively took about three hours to process cut and glue up the inlay. I ended up with around two dozen strips of the stuff and may use the same for another set of vaughncraft cherry shells. I chose the center triangle/peak motif as it seems reminiscent of the Colorado mountains around here. Dark mountains with snow covered peaks.

Just finished making the inlay itself today and have started to install it in the shells. I expect pretty rapid progress from here, I reckon I'll finish the inlaying tomorrow, then finish the shells, mount hardware and tune them up within the next week

[IMG]http://www.mountainserver.net/drums/inlayproject/inlay1.jpg[/IMG]

[IMG]http://www.mountainserver.net/drums/inlayproject/inlay2.jpg[/IMG]

Posted on 12 years ago
#1
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Ben, You're a bloody genius! I just put together an orphan woody kit very much like yours and I have the same problem with my rack tom. Filled center holes. (see photo)

If you have any extra inlay after you're all done, I'd like to buy it from you for my kit! Great idea, excellent solution to the center-hole problem! You da man!

John

1 attachments
Too many great drums to list here!

http://www.walbergandauge.com/VintageVenue.htm
Posted on 12 years ago
#2
Posts: 5550 Threads: 576
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to awesome cool idea ben

gary

April 2nd 1969 scarfed pink champagne holly wood and 65/66 downbeat snare, and , supra same year very minty kit old pies
66/67 downbeat with canister
Super 400 small round knob
1967 super classic obp





once the brass ceases to glitter, and the drum looses its luster, and the stage remains dark, all you have left is the timbre of family.
Posted on 12 years ago
#3
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Wow! Genius is an understatement!

fishwaltz
Posted on 12 years ago
#4
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Too cool for school!!!

Yeah- I'm THAT guy!!!

Dead dogs like rusty fire hydrants!!!
Posted on 12 years ago
#5
Posts: 6287 Threads: 375
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Oh man, I'm on the floor.......

Something similar would be great for bass hoop inlays too.

Truly inspiring work man !!

Kevin
Posted on 12 years ago
#6
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Ben - How do you route-out/cut the channels for the inlay on those round shells? Laying them on their side and using the stop on a routing table? School me bro, please! I want to learn how to do this.

Tutorial! Tutorial! Tutorial! Clapping Happy2

John

Too many great drums to list here!

http://www.walbergandauge.com/VintageVenue.htm
Posted on 12 years ago
#7
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Not to rain on the OP's parade here, as he did some nice, tedious, work on that inlay strip but creating the groove for the inlay is a pretty standard woodworking application that could be accomplished with a dado-head assembly on a table saw or an appropriate bit on a router table. I guess if a guy didn't have a Norm Abrams workshop, a single table saw blade could be used, provided you have a fence that is sturdy and easily adjusted in 1/8" increments. Cut, adjust fence, cut, adjust fence, cut, adjust fence, etc. etc.

The whole crux of creating this channel would be to make darned sure your saw/router table had a good solid fence to keep the channel straight and plumb with the edges, and the depth of the cutting implement was set dead on. Measure seventeen times, cut ONCE....LoLoLoLo For something like a drum, I would take a piece of old stock laying around and do a test run with that to make sure that the depth is correct for a flush look to the inlay, before I even thought about making the cut on the drum.

Finally, a razor sharp wood chisel (with a light touch) or even some sand paper should clean up any remaining stock from the channel, if the cut wasn't pristine.

toodles

drumhack guitar2Coffee Break2Car Driving2guitar3Eye Ball

"If it doesn't matter who wins or loses then why the hell do they keep score Peg? - Al Bundy
Posted on 12 years ago
#8
Posts: 6524 Threads: 37
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The suttle differences in the assembly really give it that authentic hand made look,...great job,..that`s a classic "turn of the Century" Sonor pattern and should look good on Ludwigs/Slingy !!

Finnished photo`s are a must !!

It`s a drum,.....Hit It !!

.....76/#XK9207 Phonic Sound Machine D454/D-505 snares !i
Posted on 12 years ago
#9
Posts: 6524 Threads: 37
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3` lengths,...I know you`re not gonna break the pattern joinning the butts !!

It`s a drum,.....Hit It !!

.....76/#XK9207 Phonic Sound Machine D454/D-505 snares !i
Posted on 12 years ago
#10
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