Jeff - Thanks so much for the valued input. I'd bumped into your kit on the forum on a couple previous Google searches, but I hadn't seen the finished koa "wrap." That kit looks fantastic! Great job and congrats!
This kit is actually entirely a "no-serial" Big R kit - well, that's my *current* assumption, because I've only "uncovered" two badges. See, this was a lacquered XP-8 kit that fell into abusive, presumably dumb-teenage hands at some point. They carelessly spray-painted the whole thing a horrible, drip-run'd flat black... lugs / hardware, badges, and all... put it on so heavy it even managed to leak onto the bearing edges in a couple cases, even though they obviously left the rims on too...
[IMG]http://lossfoundation.com/random2/beforedrums.png[/IMG]
The other thing they did (as I mentioned in a thread I started last summer, when I first got the kit) was to glue 5" wide strips of egg-crate foam around the inner bout of the two rack toms. I'm still kinda dealing with that, and I wonder if that is also related the problem I had with the grommet removal on this first tom I tried, actually.
I put this project on the back burner for a long time because I dreaded the paint-removal job on the hardware. I've finally finished up that task, and whatever they used was resistant to absolutely everything I tried except lacquer thinner... and even then, the paint fought me. It wasn't a pretty job.
I've long known the shells would be well beyond my own abilities / facilities in stripping / refinishing. There's no way I could get the paint off the shells and not destroy the lacquer underneath, and from all I've read, lacquered shells are a whole other ball of wax anyway when it comes to refinishing.
So I decided to go with a super-low-tech, cost-effective method of "wrapping" using sparkle-vinyl upholstery fabric (as detailed here). I finally cut the pistachio-colored "wrap" out this weekend and it looks like I should not even need to do anything beyond basic surface-level sanding on that terrible spray paint just to get glue to stick. Total cost for the materials was around $60 and although this is just about the opposite of the approach you took in terms of care / elbow grease / expense, I think it's gonna end up looking killer in a totally different way. :)
[IMG]http://lossfoundation.com/random2/wraploose2.png[/IMG]
Our ugly-looking weather forecast is going to keep me out of the off-site shop where I am keeping these things for a couple more days. I will report back if I have better luck with those freakin' grommets on the other three drums, but I also have some bearing-edge sanding to do too before I can start applying and trimming up the "wrap" in earnest.
I know it's not a big deal to re-drill grommet holes but I'm also a shell-drilling virgin, and I tend to get pretty neurotic about this kinda stuff the first time out. Also, I'd particularly like to avoid re-drilling the badges... although they are already in such bad shape that maybe I should just forget about them entirely. I'll keep trying the inner-lip file-off method that I started with, and hopefully it will work better on the next round.
Hopefully this will all start moving a little faster now that I have the hardware cleaned, because I can't WAIT to finally hear this kit! All I have right now besides this kit is a Taye GoKit, and while it's great for its tiny size, I really miss having a real rock-sized floor tom. Let's not even talk about all the dumb stuff I've had to do to make an 18x6" kick drum sound big enough on tape in my home recording projects...
Thanks again, Jeff. I really appreciate the help from a fellow XP-8 restorer.