Hi, Rod, Mitch and friends,
Today, I lucked out! The girl at the Fastenal actually seemed to understand what I was talking about and what I needed! Turns out she was a drummer of many years who thought my contraption was a great idea! We hunted for just the right size thinner washers and a couple longer bolts (I brought the factory parts in to show) and after a few minutes, she found them. Basically, I am building a higher pulley guide so the cable will never slip. I went to pay and she said, "No charge, Cool idea. Merry Christmas!" I gave her a few dollars for coffee and a doughnut. We were both pleased. A step closer. I know what I'll use for buffering washers to prevent metal on metal. Pretty sure what I can use as a roller too! Getting there, guys!
Brian